Questions? | info@uptimeauto.com

When Downtime

IS NOT AN OPTION!


Uptime Automation is a premier Control Systems Integration firm that applies professional expertise in the latest control system technologies to help our customers and OEM’s. We help our clients in a variety of ways, to improve operational performance, obtain optimal efficiency, build robust industrial networks, and ultimately raise profitability. This is what helps us make you a better business.

Uptime Automation is proud to be an "A" rated ISNetWorld Member Contractor. We have met the stringent requirements to acheive this rating and take pride in what it means to be a part of this organization. Safety and compliance with our clients is always our top priority.

Our Partners

Uptime Automation prides itself on working with it's partners. Below are some of the partners we work with regularly to ensure our engineering team is up to date with the latest technologies.

Our Expertise

Uptime Automation has a tremendous history working on multi-million dollar projects. Here are a few examples of that success.

Mining Success

Our Management Personnel have been part of the reopening of a large open pit mining operation in California's Mojave Desert. As the Site Operations Managers, our experts led a team of 20 Control Systems Engineers and Technicians to construct a vast Intellution iFix Redundant SCADA and Allen Bradley Logix 5000 Platform PLC network across 18 Buildings. Within these buildings there were proprietary process control solutions. We worked directly with the site Process Engineers and Geologists to build a system that extracted Rare Earth Minerals, milled, processed and packaged
them for sale. In addition, designed all of the
site PLC and SCADA protocols and ensured
that all employees adhered to these strict
standards..



Pharamceutical Success

Our staff have also worked with many major pharmaceutical manufacturers throughout their careers. Parts of the success have been in the adherence to CFR Part 11 with respect to climate control and monitoring within clean spaces. We sucessfully designed, engineered, built and installed many multi-workstation Iconics SCADA control systems. In addition, managing a team of engineers maintaining strict adherence to the requirements set forth in the scope defined by the client and CFR Part 11.



Other Notable Success Areas

  • Amusement Parks and Rides
  • Power Generation
  • Food and Beverage Manufacturing
  • Central Campus Heating and Cooling Systems
  • Garment Distribution Centers
  • Material Handling Solutions
  • Wastewater and Sewage Processing
  • Emergency High-Rise Building Cooling
  • Municipal Water Delivery Systems

Our Services

We're There When You Need Us

  • PLC System Design and Programming
  • Control Panel Design, Build and Testing
  • SCADA and HMI Design and Programming Services
  • Onsite Technical Service and Support
  • Programming Support
  • On-Site Support

Programmable controllers are at the core of process control. These controllers may be small, dedicated micro or loop controllers, Programmable Logic Controllers (PLC), Programmable Automation Controllers (PAC), or Distributed Control Systems (DCS). Uptime Automation has been successfully implementing programmable controllers since our company’s founding. In fact, we are a leader in the process-control industry, recognized as an authorized System Integrator (SI) by all major industrial programmable controller manufacturers.

Uptime Automation's success and recognition as a programmable controller system integrator can be attributed to our many years of experience and our proven project methodology that includes:

  • Writing open, easily maintained programs
  • Documenting programs with instruction comments, tag descriptors, rung comments and annotated program files
  • Utilizing standard template methodology that includes repeated functions such as motor control, valve control and analog input control. Our template methodology provides:
    • Program consistency
    • Ease of troubleshooting
    • Thorough documentation
    • Rapid program development
    • A customer training tool
  • We have developed templates that include:
    • Motor control
    • Valve control
    • Analog monitoring
    • Discrete alarms
    • PID control loops (feed forward, cascade, etc.)
  • Our process-control programming expertise has been applied across many industries for many different process applications, including:
    • Standards development
    • Batching
    • Web line handling
    • Bulk materials handling
    • Sequences
    • Messaging
    • Recipe management
    • Lead/lag logic
    • Variable frequency drives
    • Alarm handling
    • FGIS Secure and Protected PLC’s
    • SCADA systems
    • Languages–Ladder Logic, Sequential Function Chart, Structured Text, Function Block Diagram
    • RFID and bar code systems
    • Motion control

The control panel design and electrical schematics documentation form the blueprint for a successful process-control system installation. Control panels are designed to meet both the needs of the equipment being housed and environmental requirements. The electrical schematics provide the means by which a process-control system is initially installed and then maintained and expanded as production needs evolve.

Uptime Automation's project methodology, which includes creation of a Project Database, ensures that the documentation created for a project is accurate and can be readily used by maintenance personnel. To reduce your costs and maximize quality, we use standard AutoCAD drawing templates, an internally developed symbols library and Project Database-generated object attributes.

Our control-panel design experience takes into account both the internal and external factors that dictate the panel requirements, including:

  • Enclosure sizing
  • Environment: temperature, humidity
  • Heating and cooling needs
  • Atmosphere: corrosive, explosive
  • Area classification–Class I, II or III, Divisions 1 & 2
  • Explosion-proof enclosures
  • Purged enclosures
  • Intrinsically safe enclosures
  • Arc flash
  • Agency listings: UL, CSA, UE

The logical design and layout of the electrical schematics provide a useful tool not only for a seamless installation but also for ongoing maintenance and support, which are a result of incorporating the following:

  • Power One-Line diagram
  • Network One-Line Diagram
  • Control network(s): I/O, Ethernet, motors and VFDs, instruments
  • I/O wiring schematics
  • Area classification: Class I, II or III, Divisions 1 & 2
  • Panel and field wiring schematics

SCADA systems (supervisory control and data acquisition) are essential for almost all process markets, from chemical to petroleum, oil and gas to pharmaceuticals. Allow Uptime Automation's engineers provide you with the information and control that you need to make your system operate smoothly and efficiently. We have skilled automation engineers that can control your complex systems to enable easy operation for your staff. Leverage our years of experience to improve your operation.

Our Services

We offer custom installation of many well-known SCADA and HMI Systems. These systems include, but are not limited to:

  • Wonderware
  • Allen Bradley RSView ME and SE
  • Iconics Genesis 32 and 64
  • GE Cimplicity and Proficy IFIX
  • ABB Automation Builder and Compact Control Suite
  • Siemens WinCC
  • and many others...

Key Benefits

  • Reduce waste
  • Rework and process variability
  • Process optimization
  • Quality, compliance improvements
  • Performance and productivity

Key Capabilities

  • Data collection, system connectivity
  • HMI visualization and SCADA
  • Advanced trending and reporting
  • MES and batching
  • Integration with Laboratory Information Management Systems (LIMS), Maintenance Management , ERP and other systems​

On-site and remote support


Onsite
  • Timely onsite service and support
  • Coordination and Management

Remote System Support
  • Secure internet connection
  • Support and Service Contracts

System Upgrades
  • Upgrade legacy PLC, DCS or Loop controls
  • Blast hole drill control and motor drives
  • Equipment controls and power

Training
  • Operator and Management
  • Service and support personnel

Uptime Automation is fully proficient in many different Industrial Automation software packages. Below is a short list of the software used regularly by the Uptime Automation Engineers.

SCADA Programming Software PLC Programming Software
Rockwell Automation RSView ME and SE RS Logix /Studio 5000
Iconics Genesis (32 Bit and 64 Bit) Modicon ProWorx 32
Wonderware (Archestra and Intouch) Modicon ProWorx 32
GE Intellution iFix Concept & Unity
GE Cimplicity ABB Machine Builder
Proface HMI Automation Direct Products
Bristol Accol & Controlwave

Uptime Automation's skilled field technicians with mechanical, electrical and controls expertise are available to support your maintenance activities through contract and non-contract arrangements.

UL 508A CERTIFIED PANEL SHOP

Uptime Automation offers a UL-508A panel shop with over 10 years of combined experience in custom enclosure assembly and wiring.

Uptime Automation provides custom enclosed and open UL 508A listed industrial control panels and control wiring systems. With sole ownership of industrial control panel fabrication, installation details, PLC programming, and the field wiring process, our panel shop ensures dependable presentation and performance.



Every industrial control panel that our panel shop produces meets our own rigorous standards with built-in features to make installation, service, and maintenance stress-free and efficient. Our panel shop handles everything involved in the process of creating industrial control panels and we meet top of the line performance, schedule, and cost indicators..





Our panel shop services include:

  • Built to UL508A
  • System Upgrades
  • Component supply
  • Industrial control panel manufacturing
  • Process/temperature/batch controller programming
  • VFD (variable frequency drive) programming/commissioning
  • DC drive programming/commissioning
  • Instrumentation supply
  • Panel and wiring system installation
  • Maintenance and service
  • International Capabilities

Serving Control Systems for Diverse OEM and End Users

  • Industrial Machine Control
  • Pneumatics
  • Power generation
  • Operator Interface
  • Fluid/ Pump/ Level Controls
  • Waste Water Treatment
  • Variable Speed Drive Controls
  • Materials Handling
  • Compressor Controls

Our Team

Uptime Automation's employees are highly-trained, experienced and dedicated to the success of our business.

Christopher Stasiak

Owner

Business Development Manager

Controls Engineer

Email: Cstasiak@Uptimeauto.com


View Christopher Stasiak, MPM's profile on LinkedIn

Jose Gonzalez

Owner

Operations Manager

Controls Engineer

Email: Jgonzalez@Uptimeauto.com


View Jose Gonzalez's profile on LinkedIn

Andres Gonzalez

IT Specialist

BrianW@

Frank Ferraro

Engineer

FrankF@

Rob Klimasz

Electro-Mechanical

RobK@


Randy Wilder

Technical Specialist

RandyW@

Notable Projects

Get In Touch

You can also contact us by using the form below:

Address

132 Lewis Street, Unit B3

Eatontown, NJ 07724

Phone

732-389-0300





Remember Uptime Automation - "When Downtime is not an option!"


© 2017 Uptime Automation. All rights reserved | Design by Webtaztik.